200 Ton Two-Ram Horizontal Paper Baling Press with PLC Automatic Control for Industrial Recycling

Heavy Duty Two-Ram Horizontal Paper Baling Press DLK-TRP200

Product Overview

The DLK-TRP200 Heavy Duty Two-Ram Horizontal Paper Baling Press is engineered for the most demanding industrial paper recycling operations. Featuring an innovative dual-ram design with a dedicated 50-ton pre-press flap system and a powerful 200-ton main compression ram, this machine produces exceptionally dense, uniform bales that maximize shipping container utilization and minimize transportation costs.

The two-ram configuration separates the pre-compression and final compaction stages, allowing the main ram to work exclusively on achieving maximum bale density while the pre-press flap continuously feeds and compacts material into the main chamber. This design significantly increases throughput compared to single-ram machines and ensures consistent bale quality regardless of material variations.

Key Features

• Two-Ram Design: Independent 50-ton pre-press ram and 200-ton main compression ram work in sequence for optimal material compaction and maximum bale density of up to 750 kg per bale.
• Pre-Press Flap System: The hydraulically operated pre-press flap pre-compacts loose material before it enters the main chamber, preventing bridging and ensuring consistent feed rates.
• 200 Ton Main Compression: High-force main cylinder operating at 28 Mpa delivers industry-leading bale density, reducing storage and shipping volume by up to 90%.
• PLC Intelligent Control: Siemens PLC system with HMI touch screen provides full automation control, production data logging, fault diagnostics, and remote monitoring capability.
• Automatic 5-Wire Tying: Heavy-duty automatic wire strapping system applies 5 horizontal wires for secure bale integrity during handling and transport.
• Water-Cooled Hydraulic System: Integrated water-cooled heat exchanger maintains optimal oil temperature during continuous operation, extending component life and ensuring consistent performance.
• Reinforced Chamber Design: Wear-resistant Hardox steel lining on all contact surfaces ensures extended service life under abrasive paper processing conditions.

Technical Specifications

Applications

The DLK-TRP200 is ideal for large-scale paper mills, recycling plants, cardboard box manufacturers, and export-oriented waste processing facilities where maximum bale density is critical for logistics cost optimization. Its heavy-duty construction and advanced two-ram design make it suitable for 24/7 continuous operation in the most demanding industrial environments.

Customization

Available customization options include bale size adjustments, conveyor feeding system integration, automatic bale ejection conveyors, dust extraction systems, and remote IoT monitoring modules. Our engineering team works closely with customers to design turnkey solutions.

Support and Services

We provide comprehensive after-sales support including on-site installation, operator training, preventive maintenance programs, and rapid spare parts delivery. One-year warranty with optional extended warranty packages. 24/7 remote technical support via video call for urgent troubleshooting.

FAQ

Q: What is the advantage of the two-ram design?
A: The pre-press ram pre-compacts material, allowing the main ram to focus exclusively on final compression, resulting in 20-30% denser bales compared to single-ram machines.

Q: Can this machine handle other materials besides paper?
A: Yes, the DLK-TRP200 can also bale PET bottles, plastic film, textiles, and other recyclable materials with appropriate setting adjustments.

Q: What power supply is required?
A: Standard 380V 3-phase 50Hz. 60Hz and other voltage configurations are available upon request.